Call: 800.519.3064 E-mail: info@plasmacoatings.com

Printing

Wearing from the
rubber nip...

Wearing from the rubber nip wheels and slippage due to lack of traction on roll surface.
Wearing from the rubber nip wheels and slippage due to lack of traction on roll surface.
Folding Rolls
After Coating

Folding Rolls After Coating
Folding Rolls After Coating
Main Draw
Roll

Main Draw Roll
Main Draw Roll
Ink Pan with
Drain Pipes

Ink Pan with Drain Pipes
Ink Pan with Drain Pipes
Splash
Guards

Splash Guards
Splash Guards

Plasma Coatings offers an extensive line of wear-resistant, ink-repellent coatings for a vast array of printing-press components. In order to provide a sealant for these wear resistant coatings which result in a permanent ink-repellent surface and which additionally will drastically reduce the need for frequent cleanings that are commonly practiced in printing technology, your components will first be treated with a hard metal layer providing a durable, hard surface, offering protection from the wear and tear experienced in the printing industry. Next, the component is impregnated with a release agent and then either air or oven cured as needed so as to prevent ink deposition. The result? Better ink adhesion, less downtime for cleaning, longer life, and increased savings.

Typical Problems Solved:

  • Ink Build up
  • Ink Tracking
  • Environmental Waste Concerns (disposing of Harsh Cleaning Chemicals)
  • Tension Issues
  • Web Tracking
  • Long change-over time
  • Wearing
  • Slippage

Our coatings can be applied to both cylindrical and flat surfaces to most materials including:

  • Cast Iron
  • Steel (including stainless)
  • Aluminum
  • Brass
  • Copper
  • Carbon Fiber

We also have the capability of making our coating electrically and thermally conductive or nonconductive. In addition, we offer a variety of FDA compliant coatings.

Typical Applications:

  • Idler Rolls
  • Pull Rolls
  • Infeed Rolls
  • Main Draw Roll
  • Draw Roll
  • Ribbon Rolls
  • RTF Rolls
  • Folding Rolls
  • Nip Rolls
  • Ink Pans
  • Ink Tanks
  • Agitators
  • Guide Rails
  • Vacuum Tables
  • Back-up Embossing Roll
  • Splash Guards
  • Spider Wheels
  • Folding Horn
  • Lead in Roll
  • Doctor Chamber
  • Chill Rolls
  • Turn Bars
  • Diverter Plates
  • Diverter Wedge
  • Folding Horn

Returns Realized on your Investment:

  • Reduction of ink loss
  • Reduced downtime for cleaning
  • Less product waste
  • Reduction in chemical need for cleaning
  • Faster change over time
  • Improved product quality
  • Ability to run at faster speeds
  • Prolonged equipment life
  • Excellent corrosion resistance

You will experience the most efficient operation of your machinery with maximized output and all while realizing long term savings in both labor and material costs.

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